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Tips for efficient use of cutting wheels

Nov 08, 2024

In industries such as metalwork, woodwork, and other sectors, the usage of cutting wheels is seemingly a norm. To ensure that the wheels are worth using for an extended period and perform tremendously well, some suggestions on best practices need to be followed. Here are a few recommendations from our company, FANTECH.

Choose the Appropriate Cutting Wheel

It is critical that the correct cutting wheel for the particular procedure or activity is chosen. Always take into consideration, the material you are cutting, the size of the wheel, and its bond type. For example, aluminum oxide wheels are recommended for standard cutting operations, silicon carbide wheels, however, are preferred for high-hardness materials like stone or ceramic.

Look Out for Maximum Speed Limits

In all cutting wheel operations, both cutting performance and safety should be a priority at all times. Always use the operating speed that has been recommended by the manufacturer for that cutting wheel. Remember, exceeding the speed limit can cause the cutting wheel’s foundations to break, whereas, working below the recommended limit may result in damage to the cutting board and subpar performance.

Cooling Solutions Are Your Friend

While cutting, heat is generated which escalates damage-dealing attacks on the cutting wheel, resulting in a shortening of its lifespan. Make use of water or coolants while cutting to ensure that the cutting wheel remains at a constant temperature. Not only does this enhance the lifespan of the wheel, but provides better friction in the cut as well.

Cutting Wheels Arrangement During Store

To make sure that your cutting wheels meet the desired performance, they should be stored properly. Always keep them in a dry atmosphere devoid of excessive heat or light. Also, make sure that heavy equipment is not placed on top of the wheels since it can warp or crack them.

Go inspect Cutting Wheels

On a regular basis, it would be prudent to check if your cutting wheels need replacement. Check for any cracking or chipping that may have occurred. Damaged cutters can be potentially dangerous when used and also reduce the efficiency of the cutter.

Recommended Safety Measures

Professional safety equipment is important to operate cutting wheels, hence, make sure you are wearing them while using the wheels. Some of this equipment includes goggles, gloves, and earplugs. If those cutoff gloves prove too effective in subduing the noise, which isn’t the goal, remember that a wheel guard is literally built to isolate debris that may burst out while a cutting wheel is in use.

For the best performance of your cutters, follow the above suggestions. Proper maintenance and the right pick are key to a longer-lasting set of cutting wheels.

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